Closed-loop hydrometallurgical treatment of end-of-life lithium ion batteries: Towards zero-waste pr

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This work presents an enhanced hydrometallurgical process for recycling lithium ion batteries.First,end-of-life batteries were processed in a physical pre-treatment plant to obtain a representative electrode material.The resulting leachate was purified forth by iron-precipitation,liquid-liquid extractions,and an innovative Li-Na separation,in order to obtain valuable products.These products include high-grade graphite,cobalt oxide (Co3O4,purity 83%),cobalt oxalate (CoC2O4,purity 96%),nickel oxide (NiO,purity 89%),and lithium carbonate (Li2CO3,purity 99.8%).The recovery rate was quantitative for graphite,between 80% and 85% for cobalt depending on the nature of the recovery method,90% for nickel,and 72% for lithium.Secondary streams were also valorized to obtain sodium sulfate (Na2SO4,purity 96%),and MnCoFe2O4 magnetic nano-sorbents according to the zero-waste concept.In order to close the loop,recycled Co3O4 and NiO were used as conversion-type anode materials for advanced lithium ion batteries showing promising performances.
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