INVESTIGATION ON THE DENSITY UNIFORMITY OF PRESSED PARTS BY LOW-VOLTAGE ELECTROMAGNETIC COMPACTION

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Powder metallurgy is an efficient approach to fabricate varieties of high performance structure materials, function materials and special materials working under limited conditions. Research and development of new efficient technology to form high-density,high-performance and net shape parts is a key to widen application and development of powder materials. Recently, the low-voltage electromagnetic compaction (EMC) has been used by present authors to compacted copper, tin, aluminum powders and the products with 99% relative density have been acquired. In this work, the research has been extended to investigation on the density uniformity of pressed parts. The analysis results show that the density of the part compacted by low-voltage EMC decreases gradually in press direction as static compaction. But it is higher and more homogeneous. The density of the top part increases gradually from the center to the outer, which is just reversal of the bottom part. In some extent, the higher the discharging voltage is, the higher the density is and the more homogeneous the distribution is. In addition, repetitive compaction can improve the density of powder parts and the distribution uniformity.
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