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Through collecting the radiation of tungsten inert gas (TIG) welding arc, the radiation distribution in ultraviolet zone is analyzed in order to study the variation rule of ultraviolet radiation versus welding condition. The explanation for the variation is also provided bused on spectral radiation theory of arc light. Furthermore, through analysis of disturbanee factors, the integral intensity signal of radiation in ultraviolet zone is applied for diagnosis of welding process. The spectral signal of ultraviolet radiation can reflect the disturbance factors and welding conditions, which can be used for online diagnosis of welding process.